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Batch Pre Expanders

BP-2400L

Mini Logo  Tri Technologies Inc.
    1300 Lafayette Avenue 
    Middletown, OH  45044  USA

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Tri Technologies is unsurpassed in workmanship and uses only high quality materials and components.  Equipment quality is maintained by on site welding, fabrication, panel assembly, electrical wiring and final assembly.

The base frame of the BP-2400L is made of heavy duty structural tubular steel.  The 2400 liter capacity expansion vessel is constructed of stainless steel with a door and sight glass.  The specially designed agitator is removable through the door for ease of maintenance.  The agitator is powered by a 10 HP Baldor Motor and heavy duty Winsmith Gear Reducer and is protected from shutdown by an amperage limit control integrated with the PLC.

The Expander’s control system is housed in a free standing Rittal Console and includes a Mitsubishi PLC and Exor Uniop operator interface.  The operator can input target weight, steam pressure, and shot size.  Most program timers are accessible through the operator interface.  The interface also allows the operator to save specific recipes for each material and target weight and recall them by program number.

Raw material is input by weight which is monitored by two load cells on an all aluminum weigh hopper and controlled by the PLC.  Expansion in the pressure vessel is controlled by a highly accurate Vega vibratory sensor.  If less than a full vessel is preferred for higher weight materials, a moveable proximity sensor is used.  

The vessel floor is aluminum with perforated stainless steel screens for maximum steam penetration.  Screen perforations are .009 diameter allowing  A, B, or C bead to be run in the vessel.  Material is discharged through an eight inch diameter gun in the floor of the vessel.

Material density is measured by an automatic density scale which is integrated with the PLC.  The operator interface provides material density, shot weight, steam time, and total cycle time for the last 16 cycles.  This information is also automatically printed out on the system printer.

 

FEATURES

  • All aluminum material storage and weigh hoppers.

  • Accurate material weighing with load cells and high quality summing unit.

  • Automatic warm up sequence with automatic transition into run mode.

  • Stainless Steel ASME coded vessel at 15 psi.

  • Vessel is insulated and shrouded with polished aluminum covers.

  • Automated steam control with proportioning valves for accurate steaming.

  • Special designed agitator is removable through the vessel door for easier maintenance.

  • Operator friendly interface with easy to use, menu driven settings.
  • Ability to save and recall recipes by material and density.

  • Automatic density measurement and recording is available as an option.

  • Printer capability to record cycle time, steam time, density, shot weight.

  • 10 HP agitator drive with “anti-freeze” protection.

  • 8” Floor Discharge with positive closing discharge vent.

 

THROUGHPUT

2700-3000 pounds per hour at 1.0 pcf density

 

UTILITIES

  • 460 Volt, 3 Phase, 60 Amp Service

  • 40 psi steam service at 2” supply line

  • 120 psi air service at 1” supply line

 

 


Mini Logo  Tri Technologies Inc.

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tri technologies inc

513-422-1300
513-422-8513 fax

tri technologies inc
    1300 Lafayette Avenue 
    Middletown, OH  45044  USA

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